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SELECTION GUIDE

IP Ratings and Drop-Test Reports: What to Ask Before Buying a Rugged Device

Read model identity, sample assembly, test conditions and acceptance criteria before using IP ratings or drop-test claims to choose a rugged device.

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Compare the tested configuration and the acceptance criteria before comparing ruggedness headlines. An IP code describes enclosure protection within a defined test scope. A drop claim needs its own conditions and results. Neither label, on its own, tells a buyer whether the proposed device and accessories suit a particular job.

Start by asking for documentation that identifies the model, configuration, applicable standard and revision, test conditions and outcome. Then compare that evidence with how operators will actually carry, connect and use the equipment. A missing detail is a question to resolve, not a reason to assume either failure or suitability.

Describe the exposure before choosing a rating

Consider a maintenance team carrying a device between a covered workstation and an exposed service area. At the workstation, an operator connects a peripheral; outside, the device is carried with its ports closed. This is an editorial example, not a customer deployment or an AIDC GO test. The two operating arrangements need to be described separately when requesting evidence.

Record the relevant dust, water and handling situations in ordinary operational language. Distinguish incidental splashes from an intended cleaning process, and a device carried by hand from one secured in an accessory. Include where connectors are open, where a battery is changed and what happens after visible damage. Do not choose a test condition merely because it appears in a brochure.

Keep the device category decision separate. Use the existing handheld terminals and rugged tablets pages to compare the available hardware formats and listed specifications. This guide concerns the evidence behind environmental claims, not which screen size or application arrangement is best.

Keep enclosure protection and impact evidence separate

IEC 60529 defines a classification of protection provided by enclosures. Its published scope is not a general promise about every hazard a device might encounter. Ask which IP classification is claimed for the proposed configuration and which report or declaration supports it. Do not substitute an IP code for a drop-test result.

Likewise, a reference to a military standard is not a complete test description. The official MIL-STD-810 document record describes an environmental tailoring process based on system performance requirements, rather than imposing a universal set of design or test specifications. Request the revision, selected method and procedure, any tailoring and the applicable acceptance criteria. The standard name alone does not establish a general product certification.

Avoid comparing only the largest number in two sales summaries. For impact evidence, ask about the surface, orientations, number and sequence of impacts, temperature, operating state and fitted accessories. For enclosure evidence, ask about the tested assembly and the stated exposure conditions. A difference in one of these fields may make two results unsuitable for a direct comparison.

Match the report to the equipment you will receive

Check that the report identifies the proposed model and configuration, not simply a product family. Ask how the supplier connects the tested sample to the quoted device revision and accessory arrangement. If the report covers several variants, request the basis for including the one under consideration.

The following table is a way to review submitted evidence with a supplier. It is not a prescribed laboratory method or a test record for an AIDC GO device.

Evidence to request What to match to your proposed configuration What that evidence does not establish
Model and report identity Identity check: match the report reference, issue date, model, sample identification and relevant hardware revision to the quoted configuration. An identity match does not establish coverage of another model, an unlisted option or a later design change.
Sample assembly and condition Assembly check: identify the fitted battery, port covers, protective boot, handle and other accessories, plus the sample's condition before testing. The tested assembly does not establish the same result with a cover open, an accessory removed or a damaged seal.
Exposure and sequence Conditions check: read the stated environment, surface, orientations, repetitions, operating state and sequence actually used. A result under those conditions does not establish performance under every exposure or a different combined sequence.
Acceptance and recorded outcome Outcome check: find the pass criteria, inspections, functional checks, observed damage and any recorded exceptions. A pass statement does not establish continued operation of every application, peripheral or business workflow.
Scope and subsequent changes Scope check: ask what configuration changes, repairs or maintenance affect the supplier's application of the report. The original report does not establish unlimited service life or automatic coverage after an unassessed change.

Some information may be supplied in a controlled extract rather than a full report. Ask for enough traceable detail to resolve the purchasing question, and record what remains unavailable. Do not fill a missing condition with a value copied from a similar model or another supplier.

Read the conditions and the meaning of a pass

Manufacturer documentation illustrates why the surrounding words matter. Zebra's TC53/TC58 specification sheet qualifies its sealing statement by the fitted battery and describes drop conditions using surfaces, temperatures and a protective boot. Those details belong to the named Zebra configuration. They neither establish an AIDC GO rating nor provide a shortcut to selecting its test conditions.

The acceptance rule can also differ from a buyer's expectation. In the corresponding trigger-handle technical specifications, separation between the terminal and handle is permitted during the specified drop. That is a narrow example of an expressly stated criterion, not a general allowance for every device or accessory. A buyer who needs a particular assembly to remain together should ask whether the offered evidence addresses that requirement.

Read the outcome against the agreed definition of acceptable operation. Ask whether the report records only an inspection, a restart and functional check, or operation during and after exposure. Clarify the treatment of cosmetic damage, temporary interruption and accessory movement rather than inventing a universal pass rule.

Device survival and business-record recovery are different questions. A report about hardware exposure does not demonstrate that an unconfirmed transaction was safely resolved. Where that risk matters, use the existing offline barcode capture guide with the application owner instead of adding software guarantees to a hardware claim.

Compare the test arrangement with normal use

Return to the maintenance example. Ask whether the evidence describes a device with the same covers, battery and carrying accessory fitted. If the job needs an exposed connector or a different mount, document that difference and request the supplier's assessment. Do not assume a protection statement remains applicable in a configuration the evidence does not address.

For a connected tablet, the docking, ports and power guide helps describe the complete peripheral arrangement. Here, the narrower question is whether that arrangement matches the environmental evidence. Cable routing and a successful connection demonstration do not replace an enclosure or impact report.

Ask for the model's instructions on inspection, cleaning, cover closure and the response to damage. Establish who removes suspect equipment from service and who decides whether inspection or repair is required. Do not turn this article into permission to perform improvised drops, immersion or live-device exposure tests.

Where the documented scope leaves a material gap, agree the next evidence step with the supplier and the responsible test specialist. That may be clarification of an existing report or a defined evaluation of the proposed configuration. Record the intended conditions and acceptance decision before testing; a casual demonstration cannot fill every gap in a report.

Send a report request that leads to a purchase decision

Send the proposed model and deployment location, the carrying or mounting arrangement, connected accessories and a short description of the actual exposure. Include the relevant brochure claim and ask for its supporting report reference, configuration, standard revision, conditions and results. Remove confidential information from photographs or workflow documents before sharing them.

Use Integration Support for model, interface and document-version questions, while keeping the environmental report request distinct from an SDK discussion. No interface statement should be treated as evidence of sealing, impact resistance or an application's recovery behaviour.

The useful purchasing output is a configuration whose documented scope is understood, with any remaining difference assigned to a named follow-up. Contact AIDC GO with the proposed equipment and the specific conditions that need confirmation. Model-specific ratings, report availability and configuration applicability must come from the relevant AIDC GO materials or supplier confirmation, not from the examples in this guide.

PROJECT DISCUSSION

Bring the workflow, evidence and unresolved questions.

AIDC GO supports hardware direction and evaluation; the customer owns application software and final business logic.

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